Product Description

            Elastic Pin Shaft Coupling 

ZLL type with the brake wheel elastic cylinder pin tooth coupling maintenance is convenient, life is long, remove the file board can replace nylon column pin. Nylon pin is a self – lubricating material, it is not necessary to lubricate, it can not only save the lubricating oil, but also clean the working environment.

Elastic pin coupling with pin is made into a plurality of non-metallic materials, placed between the 2 half couplings and the outer ring of the inner surface of the hole, the pin transfer torque to achieve the 2 halves of the coupling, the coupling has the following features:
1. the transmission torque is big, when the rotating diameter of the same torque is smaller than that of the gear type coupling, small size, light weight, can be partially replaced by the gear type coupling.
2.compared with the gear coupling structure, the elastic pin tooth type connector is simple, less components, convenient manufacture, no gear cutting machine.
3. the elastic pin tooth type coupling and easy maintenance, long service life, remove the plate to replace the nylon pin.
4. the elastic pin tooth type coupling nylon pin for self-lubricating materials, no lubrication, not only saves the lubricating oil, and clean work environment.
5. the kinetic energy damping elastic pin tooth type coupling, large noise.
ZLL type with the brake wheel elastic cylinder pin tooth coupling maintenance is convenient, life is long, remove the file board can replace nylon column pin. Nylon pin is a self – lubricating material, it is not necessary to lubricate, it can not only save the lubricating oil, but also clean the working environment.
 

Model

Tn(N.m)

[n]r/min

      D

 

D0

D

B

S

Kg.m2

 m
 Kg

Y

J1

d1

d2

L

L1

ZLL1

250

4000

42

30

160

98

68

3.5

0.571

7

52

38

25 28

25 28

62

44

30 32

82

60

ZLL2

630

3800

25 28

25 28

62

44

200

124

85

5

0.063

12.6

82

60

40 42

112

84

ZLL3

1600

3000

112

84

250

166

105

5

0.24

30.4

60

142

107

ZLL4

4000

2400

112

84

315

214

132

5

0.65

52.4

71 75

71 75

142

107

80

172

132

ZLL5

6300

1900

142

107

400

240

168

7

1.63

81.3

172

132

ZLL6

10000

1500

142

107

500

280

210

7

4.4

139.8

172

132

212

167

ZLL7

16000

1200

172

132

630

330

265

9

12.8

257

212

167

130

130

252

202

ZLL8

25000

1050

90 95

90 95

172

132

710

370

298

9

20.9

331

212

167

252

202

 

302

242

ZLL9

31500

950

212

167

800

384

335

11

33.5

424

252

202

160 170

160 170

302

242

Product Pictures

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a technology-based company specializing in the design and manufacture of basic transmission parts and various auxiliary non-standard equipment accessories. The products are mainly used in metallurgy, electric power, mining, chemical industry, petroleum, papermaking, shipbuilding, heavy industry, etc.

In many industries, it has provided strong technical and equipment support for many companies around the world. At present, the products are also exported to Russia, Italy, Spain, Brazil, Ukraine, Turkey, Australia, Singapore, Vietnam, Indonesia, Malaysia, Sri Lanka and other countries and regions.

Welcome to customize products from our factory and please provide your design drawings or contact us if you need other requirements.

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: 250n.M
Bore Diameter: 102mm
Speed: 4000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

China wholesaler CZPT Zll Type Eastic Pin Shaft Coupling with Brake Wheel

pin coupling

Can Pin Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?

Yes, pin couplings can be used in both horizontal and vertical shaft arrangements. These couplings are designed to accommodate angular misalignment, parallel misalignment, and axial movement, making them versatile for various shaft orientations.

In horizontal shaft arrangements, where the shafts are aligned on the same horizontal plane, pin couplings can efficiently transmit torque while allowing for flexibility to accommodate minor misalignments and shaft movements. The pins and flexible elements in the coupling enable angular displacement and radial flexibility, ensuring smooth power transmission even if the shafts are not perfectly aligned.

In vertical shaft arrangements, where the shafts are aligned on a vertical plane, pin couplings can also be used effectively. The coupling design allows for axial movement, which is crucial in vertical applications where the shafts may experience expansion or contraction due to thermal changes or other factors. The flexible nature of pin couplings allows them to handle these axial movements without compromising the coupling’s performance.

Whether in horizontal or vertical arrangements, pin couplings are commonly used in various industrial applications, including pumps, compressors, conveyors, and other rotating machinery. They are known for their simplicity, ease of installation, and ability to provide reliable power transmission while accommodating misalignment and shaft movement.

When using pin couplings in either arrangement, it is essential to ensure proper alignment and regular maintenance to maximize their performance and service life. Additionally, considering factors like torque requirements, operating conditions, and environmental considerations will help in selecting the appropriate pin coupling for a specific application.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China wholesaler CZPT Zll Type Eastic Pin Shaft Coupling with Brake Wheel  China wholesaler CZPT Zll Type Eastic Pin Shaft Coupling with Brake Wheel
editor by CX 2023-10-07