We – EPG Team the largest worm gearbox, couplings and gears manufacturing unit in China with 5 various branches. For more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

MY  EPA Semi-automated Die Cutting Machine with Stripping Device

• Requirements:

Model	Device	MY1200EPA	MY1300EPA	MY1500EPA
Max. Paper Dimensions	mm	1200*780	1300*960	1500*1100
Min. Paper Dimensions	mm	350*350	400*410	500*410
Max. Die-reducing Dimension	mm	1180*760	1280*940	1480*1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Stress	T	three hundred	300	three hundred
Max. Paper Thickness	mm	one-seven	one-seven	1-seven
Die-cutting Precision	mm	±0.five	±0.five	±0.5
Complete Electrical power	KW	16	sixteen	19
Total Fat	kg	15500	17000	20000
All round Dimension	mm	7280*5000*2350	7800*5100*2345	8350*5700*2405

 
 
Attributes of the equipment:
Main Attributes:

• The Bobst sort cut structure helps make the chopping system motion like a scissor, it will realize a entire and less difficult cut.
• Main worm gear employs alloy copper content, following the skilled operator’s guide scraping treatment method and strict common testing, it can ensures the driving components 10 a long time life.
• The main chains undertake imported British Renold brand, the variations of ten chains are less than .2mm.
• The connect in between equipment box and driving shaft adopts sleeve and pin framework making certain a sturdy relationship.
• Speed:  

The equipment adopts frequency controller to achieve stepless speed acceleration which can get to to 4500 occasions for every hour. For the duration of actual manufacturing, it can usually run at 3800 to 4000 occasions for each hour in accordance to the high quality of the board. If the high quality of the paper is excellent, a excellent operator even can work the device at 4200 occasions for each hrs with out sensation as well challenging.

• Protection:

As it is shown in the photograph of the machine, the device adopts rear portion paper feeding method which keeps the operator away from the die-cutting element. The mounting and adjustment of the die plate is also done outdoors of the die-cutting portion with sensors and detectors at die-reducing portion to ensure that the device can not be began when the die-cutting plate is at adjustment standing.
Besides the sensors at die-slicing portion, there are sensor or strategy switches at window element to make the whole machine at monitoring standing to make sure its safety.

• Operation convenience:

There is Man-machine interface set up in the control panel which will displays the protection position of the machine as effectively as malfunctions to aid the operator. Digital camera is also mounted in front of the operator for him/her to keep track of the procedure position at the shipping part.

• Primary Structures and Essential Content Used
• 4 Major Huge Elements:

They are referring to: bottom station, relocating platform, upper system and machine wall. The bottom station is manufactured of grey solid iron -HT 200 the shifting platform is ductile iron – QT forty two-10 and the machine wall is high quality A3 metal.

• Main Drive:

 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a transferring set to guarantee secure pressure out set of not less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.

• Die-reducing and Creasing Component:

The drive is transferred by way of crank rod to pendulum which will bring the shifting system to transfer up and down to achieve die-cut and creasing goal.
The pendulum is produced of large top quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automatic die-reducing and creasing machine. When compared with computerized die-chopping and creasing machine which is used for cardboard die-reducing, this type of semi-computerized die-reducing and creasing device is mainly utilized for corrugated board which needs much less strain for die-slicing, in this case quite some producers have produced smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and bigger diameter on its shaft to make our equipment previous for a longer daily life.
The die-cutting plate employs 7 mm seventy five Crl plate which has more hardness and life span than the manganese plate.  

• Board Conveying:

 

It adopts 3-cam intermittent positioning device to guarantee the boarding conveying correct and stable.
The machine makes use of gripper bar type with 12A long joints chain which is much less in excess weight and much less shock to the intermittent device underneath the precondition to make sure the toughness of the chain. The brand name of the chain is Renold U.K with higher specific and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge kind- mild in bodyweight and higher

• Electric powered Element

 

The electrical elements are made and assembled according to the European CE common and utilizes planet wide acknowledged manufacturer merchandise.

• Set up of Die

The die mounting and dismounting adopts aspect withdrawing approaches which time preserving and effortless for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is basic, handy and reliable.

• Unique Characters of Our Equipment:
  • Clever And Special Front Lay Style:

 
Compared with the card board sheet, the corrugated board has more energy. If the corrugated board abnormally reaches to the entrance lay, it will harm the front lay and the gripper bar when the entrance lay reaches to its highest situation.
Generally the producers will put in sensors on this element to end the machine when the paper is fed abnormally to the entrance lay. Nevertheless, when the equipment is operating at the substantial speed, the inertia will deliver the machine to operate for a even though to make the front lay to its greatest point and then also hurt the entrance lay and the gripper bar.
Our special style is that when the abnormal board feeding takes place and being detected, the front lay can by no means reaches to its optimum level which tends to make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular layout, so there is no image to be proven listed here.

• Optional Delivery Platform:

In accordance to the requirement of the shopper we can do the shipping and delivery system either square sort or E kind (as revealed in the picture) . If the customer has ample pallets, he can decide on sq. sort. If the consumer does have enough pallet, he can decide on, E type platform for which will also provide 4 delivery trolleys.

• Pneumatic Pre-loading and Lifting Step Unit:

The pre-loading system is pneumatic pushed. When one paper measurement is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading gadget, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

• Dancing Roller Feeding:

Very some of the die-chopping device producers use immediate feeding strategy which is the operator will feed the board straight to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our device utilizes an added dance roller feeding method whose board feeding time can be extend to .6 2nd. Collectively with the conveying components it tends to make an simpler perform of the operator and more rapidly in effectiveness of the machine.
For illustration:  If an operator operates the direct feeding semi-automated die-cutting equipment at 3300 sheets for each hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.
V. Conveying Element:
The board acquired by the dance roller will go by way of a conveying element with belt conveying and belt pressing which makes the board becoming pressed prior to achieving to the entrance lay.
Before the board reaches to the entrance lay, he will be repositioned by the aspect lay.
By these techniques, the board conveyed by the dance roller will be much more correct and steady when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not come to the front lay at normal situation, the detector will send indicators to stop the machine.

 

• Striping Portion
  • Striping is half striping which can strip off a few – edge waste of the board.
  • There are upper chase, middle chase and lower chase in which the male, elastic block and feminine die are positioned to strip off the squander.

• None-cease Feeding and Shipping

This sort of device has our patented method – non-quit feeding and shipping features which can decrease the wor ept stress of the operator and enhance the wor ept efficiency of the machine
 
Underneath this technique, the pre-piling is at the side of the operator. The pre-piled board can be transported underneath the principal pile when the primary pile is detected quick of paper.
At the delivery component, when the board is lower to be about 1 meter, the device will drive the die-lower board pile out of the equipment shipping part so that it is easy for the operator to attract them to the designated place with no the need of stopping the equipment.  

• Configurations:

Title	Brand name and Origin	Remarks
Bearing	SKF Swiss	Crucial part
	IKO Japan or HangZhou, China	Not key portion
Chain	Renold U.K	Major Chain ( Discrepancy of less than .2 mm for per ten chains of machine chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contractor, buttons	TELEMECANIQUE France
Picture Electrical Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Male-machine Interface	Delta
Pneumatic Parts	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping	CPG ZheJiang

 
 

/ The use of original tools manufacturer’s (OEM) element quantities or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our company and the shown substitution parts contained herein are not sponsored, accepted, or produced by the OEM. /