Product Description

Densen customized quality stainless steel Elastic pin brushed nylon coupling for water pump

Product Name stainless steel Elastic pin brushed nylon coupling for water pump
DN mm 16-1040mm
Rated Torque 0.4~4500 kN·m
Allowalbe Speed 4000~460RPM
Material 45# Steel or 42CrMo
Application Widely used in metallurgy, mining, engineering and other fields.

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Company Information

HangZhou New CHINAMFG Casting and Forging Company is the sales company of HangZhou CHINAMFG Group of Companies. Features of New CHINAMFG simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

 

 

 

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

 

 

 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CHINAMFG offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

 

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CHINAMFG customers.

 

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New CHINAMFG offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.  

 

 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

 

3rd Party Inspection:

 

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New CHINAMFG also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

 

Application:

 

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Standard Or Nonstandard: Standard
Structure: Flexible
Material: Stainless Steel
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China Custom CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling

pin coupling

Are There Any Safety Considerations When Using Pin Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using pin couplings in rotating machinery. These considerations are essential to ensure the safe and efficient operation of the equipment and to protect personnel working in the vicinity. Here are some key safety points to consider:

  • Guarding: When installing pin couplings, it is crucial to provide adequate guarding around the coupling area. This helps prevent accidental contact with the rotating coupling components, such as pins and hubs, which could cause severe injuries.
  • Maintenance and Inspection: Regular maintenance and inspection of the pin coupling are vital to identify any signs of wear, misalignment, or damage. Any worn or damaged components should be replaced immediately to prevent coupling failure, which could lead to sudden equipment shutdown or safety hazards.
  • Proper Alignment: Ensuring precise alignment of the connected shafts is crucial to the safe operation of the pin coupling. Misalignment can lead to increased stresses and premature wear on the coupling components, resulting in potential failures.
  • Torque and Speed Limits: Adhering to the manufacturer’s recommended torque and speed limits for the pin coupling is essential for its safe operation. Exceeding these limits can lead to overloading and failure of the coupling.
  • Environmental Considerations: Take into account the operating environment when selecting a pin coupling. Extreme temperatures, corrosive atmospheres, or harsh conditions may require special materials or coatings to ensure the coupling’s integrity and prevent premature failure.
  • Training and Awareness: Operators and maintenance personnel should receive proper training on the safe handling, installation, and maintenance of pin couplings. Awareness of potential hazards and safety protocols is crucial for the safe use of rotating machinery.
  • Emergency Shutdown: Install emergency shutdown systems that can quickly stop the rotating machinery in case of any safety concerns or abnormal conditions.
  • Compliance with Regulations: Ensure that the use of pin couplings complies with all relevant safety and industry regulations and standards.

By taking these safety considerations into account and implementing proper safety measures, the use of pin couplings in rotating machinery can be done safely and effectively, mitigating potential risks and ensuring a safe working environment for personnel.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China Custom CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling  China Custom CHINAMFG Customized Quality Stainless Steel Elastic Pin Brushed Nylon Coupling for Water Pump Coupling
editor by CX 2024-02-27